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Lid Holders |
Originally
posted: 01/10/2001
Last updated:
10/10/2012 |
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Here are some
ideas that Weber Smokey Mountain Cooker owners have come up with to hold the lid
when it's not on top of the cooker.
As
always...click on any of the pictures to
view a larger image.
Oil Drip Pan

Photo 1 |
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An oil drip pan—the
kind you place underneath a car—is my preferred method for holding the WSM lid when it's not on the
cooker. It protects my patio from drips from the cooker and
gives me a place to set the lid. The one shown here measures 47" x 25" and cost
less than $20 at an auto supply store.
Shepherd's Crook

Photo 2 |
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Clark Hodgson
from Wyocena, WI used scrap material to fashion the shepherd's crook
shown in Photo 2. The hook swings from side to side so the lid can be
moved out of the way. The vertical pipe is bolted to the table on which
the cookers sit.
Lid
Clips

Photo 3 |

Photo 4 |

Photo 5 |

Photo 6 |

Photo 7 |
Tim Stork from
Montgomery, IL noticed that his electric roasting pan had a lid holder
design that could be adapted to the Weber Bullet. He installed a Weber
lid handle on the side of the middle cooking section and added two
L-shaped metal clips (Photos 4-5). This design allows the lid to be held
in an open position or to hang down alongside the cooker.
Note that for
stability, Tim aligns the lid hanger with one of the legs on the
charcoal bowl.
Lid Hanger & Retaining Ring

Photo 8 |

Photo 9 |

Photo
10 |

Photo
11 |

Photo
12 |

Photo
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Photo
14 |

Photo
15 |

Photo
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Photo 17 |

Photo 18 |
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Russ Turner designed
this modification that allows him to hang the lid behind the
cooker. It consists of a lid hanger and a retaining ring made from
aluminum, which is strong but easy to work with. Thanks to Russ for
provided the detailed instructions for this project.
Here is the materials
list for this project, available from The Home Depot for under
$20:
- 1/8" thick, 2" wide,
36" long aluminum flat stock (1 piece)
- 1/8" thick, 3/4"
wide, 36" long aluminum flat stock (1 piece)
- 1/4" x 5/8"
screw with nut (4 each)
- 1/4" lock washer (4 each)
- 1/4" fiber washer (4
each)
Fabricate The Lid
Hanger
This modification
uses the holes from one of the grill straps to hold the lid hanger, so
pick one of the grill straps on the backside of the middle cooking
section and remove it.
Take the 2" wide
aluminum stock and starting from one end, measure and mark at 8-1/4" (first bend), at 9-1/4" (second bend), and at 14"
(top end). The two bends will route the aluminum around the lip of the
middle cooking section (Photo 11).
Do not cut the
2" wide stock to length until after you have marked and bent it! You can
use that 36" length for leverage when making the bends.
Put the 2" stock into
a bench vise and make the bends (Photo 12). Take your time...no hammering is
required, just a little muscle.
To create a slight
curve on the top end of the lid hanger, place it on a flat surface and put
the WSM lid over the hanger at the 14" mark (the bent portion underneath
the lid). Use a marking pen to trace the shape of the lid onto the
hanger (Photo 13). Use a hack saw or electric saw with metal blade to cut the
curved shape along the traced line. Use a metal file or fine sandpaper
to smooth the cut edge and also the corners of the square end.
Take a few moments to
hold the lid hanger up to your WSM to reassure yourself that it looks
and fits right against the middle cooking section.
To make the fastening
holes in the lid hanger, place it on your work surface with the long
portion facing down (Photo 14). Place the grill strap on top of the long portion
and push the top end of the strap tight up against the bend and center
it from side to side (Photo 15). Use a marking pen to mark each hole and punch each
spot with a center punch, if you have one.
Remove the grill
strap—or use it as a drilling guide, if needed—and drill each hole using
a 1/4" bit. Take a moment to compare the drilled lid hanger with the
grill strap to ensure the holes are where they should be.
For aesthetics,
use some fine steel wool to buff the lid hanger to remove any scratches
and give the aluminum a flat stock look.
To install the lid
hanger, place the grill strap screws through the hanger, then place the
fiber washers on the screws, then push the screws through the middle
cooking section. Place the grill strap over the screws and fasten using
the grill strap nuts. The key is to make sure the fiber washer is
between the lid hanger and the outside of the middle cooking section.
Fabricate The
Retaining Ring
Take the 3/4" wide aluminum stock and drill a 1/4" hole
in the center and 1/4" holes 2" in from each end—3 holes total.
Using your hands or a vise, start bending and curving the piece so that
it matches the shape of the inside of the lid. Keep bending and tweaking
the shape until you have it just right.
Clamp the bent
retaining ring inside the lid, about 3/4" above the lip, centered on
either the vent side or the thermometer side of the lid. Hold the lid
firmly on your work surface and drill through the center ring hole into
the lid using a 1/4" bit. Place a fiber washer on one of the screws,
insert it through the lid hole from the outside (Photo 16), then through
the center hole in the retaining ring. Fasten with a lock washer and nut (Photo
17).
Repeat this process
at each end of the retaining ring. Use clamps to hold the ring tightly
in place and take your time while drilling the holes.
Your lid holder is
now ready to use!
For maximum
stability, align the lid hanger with one of the legs on the charcoal
bowl (Photo 18).
Note that this design
fits neatly inside the Weber Bullet's vinyl cover.
Photo of
shepherd's crook: 2009 by Clark Hodgson
Photos of lid clips: 2009 by Tim Stork
Photos of lid holder: 2009 by Russ Turner Back to Operating Tips & Modifications |